Anders, I struggled to find a replacement for a non-existent fuel sender, in the end Carjoy was prepared to sell me (as an existing customer) a used OEM one which works perfectly. My old fuel sender is the one photographed in Roy's tech bulletin on the topic, it was the worst he had ever seen! I tried for months with a generic unit intended for marine applications, linked to a Spiyda, but without a notch in the mounting disc the arm was always fouling the side of the tank and calibration of the Spiyda involved syphoning 50 litres of petrol out and back into the tank. Having run out of petrol for the umpteenth time I bit the bullet and paid the price for a used OEM unit from Carjoy and am delighted with it. Yours looks savable so I would recommend persevering with repairing it. BTW if anyone wants a used Spiyda please get in contact with me.
Thanks Andrew. You're right, mine is absolutely saveable. It's actually very decent and now that I've painted the top of it black with fuel resistant engine pait it looks almost new (except that it's black and no longer gold chromated, as it appears to have been from the factory).
The rest of my fuel assembly is perfect, including the pipe and plastic filter pickup in the end. I guess I'm lucky my tank has been kept closed over the years until I removed it two years ago. I will be interested in your spiyda unit if I do not succeed rewiring the old rheostat and need to transplant a 2CV or other new rheostat onto the assembly.
I've now reinstalled the assembly without the fuel level sender with rheostat and float. It will be fine for my initial tests and running in.
I'm otherwise still waiting for the machine shop to finish their work on the cylinder head. During pressure testing they found one of the freeze plugs was leaking a little. That would have caused a problem so I've obviously asked them to replace it and retest.
While I'm waiting, I'm working on electrics under the dash. I have a good amount of cabling to route to the fuel pump relay, electrical water pump controller, and O2 sensor display. I fitted an Alpine radio with CD changer and a car alarm with immobilizer years ago both of which I have now removed, so I have to clean up what I did then. The picture shows my custom cabling being routed behind the instrument cluster.
I've also worked on the radio, which is a 1988 Blaupunkt Paris that was in the car when I bought it. I have replaced the aluminium electrolytic capacitors on the output amplifier module and installed a white LED as new backlight for the buttons. It's now ready to be installed.
And now that I had the instrument cluster out, I took out the tachometer unit to calibrate it. The picture shows it calibrated to 3000 RPM on my table with the use of a function generator and frequency counter. I've cailbrated it with similar precision at 1000 and 7000 RPM. I'm working on reverse engineering the unit, which is mechanically of quite high quality, but electronically somewhat lacking and difficult to calibrate. Information on the Philips SAA1049 IC used by Veglia is scarce, so there's a bit of thinking and analyzing needed there.
/Anders